Copper Busbars for EV Battery Packs & Energy Storage Systems, Extruded
Copper busbars, extruded and 3D-bent, fit EV battery pack layouts for integrated, standardized assembly; rigid busbars deliver high conductivity, wide temperature resistance, and high dielectric strength for traction battery and energy storage power distribution.
Application
Copper busbars are widely used in various electrical systems due to their excellent conductivity and durability, significantly improving system efficiency and reliability.
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Electric Vehicle Batteries: Copper busbars provide stable current conduction and excellent insulation in electric vehicle batteries, ensuring the safety and reliability of the battery system.
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EV Charging Piles: In charging stations, copper busbars enable efficient power transmission with corrosion resistance and oxidation protection, enhancing the efficiency and safety of the charging process.
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Energy Storage Batteries: Rigid busbars play a critical role in current connections within energy storage systems, maintaining superior electrical performance under high temperatures and large currents, ensuring stable energy storage and release.
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High-Voltage Cabinets: Rigid busbars are used in high-voltage cabinets, offering excellent insulation and heat dissipation, supporting the safe operation of high-current loads.
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Air-Cooled Pack Systems: In air-cooled Pack systems, copper busbars enhance heat dissipation, effectively preventing thermal runaway and ensuring stable system operation.
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Transformer: Copper bus bars are used for internal and external connections in transformers, ensuring stable current transmission and reliable component connections, preventing electrical faults, and adapting to high-temperature, high-load conditions.

Spec Sheet
|
Thickness |
Insulating Material |
Withstand Voltage |
Temperature Resistant |
|
0.4-0.8mm |
PA12 |
2700V |
150°C |
|
0.5-2mm |
PVC |
35OOV |
-40-125°C |

Product Details
|
Material Standard: |
T2 Copper (E-CU58, CU-ETP, C11000, C1100) TU2 (OF-CU, CU-OFE, CU-OF, C10100, C1011) Aluminium (1060) Other materials customizable. |
|
Surface Treatment: |
Tin plating, Nickel plating |
|
Insulation: |
PVC, PA12 extruded insulation |
|
Operating Temperature: |
-40℃-125℃ |
|
Available Components: |
Cable Ties, Labels, Laser Marking, Anti-collision Foam, etc. |
|
Quote Response Time: |
After receiving the drawings and verifying their feasibility, it will take 5-7 days to make a quotation. |
|
Quality Management Standard: |
Meet Auto Industry IATF16949 |
|
Eco-friendly Certificate: |
RoHS |
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Delivery Time: |
The delivery time will take about 15-20 days after payment. |