Insulated Flexible Copper Busbar for Panel Boards
Extruded insulated busbars are flexible conductive components with excellent conductivity and insulation. The seamless insulation layer forms a smooth, uniform coating over laminated copper conductors, ensuring long-term electrical isolation and protection. Highly flexible and space-efficient, these copper busbars are ideal for high-voltage distribution, improving assembly efficiency and reducing maintenance costs.
Made from high-conductivity copper or aluminum, these extruded insulated busbars combine stable electrical performance with high flexibility. The continuous extrusion process applies a uniform PVC insulation layer, enabling one-step forming, strong abrasion resistance, and reliable durability. They are widely used in high/low-voltage energy storage systems, switchboards, and panel boards.
Features
- Flexible & Easy to Bend: Supports small-radius bending for compact electrical layouts.
- Stable Insulation: Seamless PVC coating ensures consistent dielectric strength and prevents short circuits.
- Customizable: Conductor size, insulation thickness, and shape can be tailored for different applications.
| Parameter | Copper Conductivity | Insulating Material | Dielectric Strength | Operating Temperature | Operating Voltage | Flame Retardant Rating | Environmental Protection |
| Values | ≥57MS/m | PVC | 20KV/mm | -40℃~105℃ | DC 1500V | UL94 V-0 | RoHS |
Product Details
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Conductor Material: |
Cu Strip or Al Strip T2 Copper Aluminium (1060 ) Other materials customizable. |
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Surface Treatment: |
Bare, Tin Plating, Nickel Plating |
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Application: |
EV Battery Pack Connections, Energy Storage Systems, Electric Cabinets, Panel Boards |
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Quote Response Time: |
After receiving the drawings and verifying their feasibility, it will take 5-7 days to make a quotation. |
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Quality Management Standard: |
Meet Auto Industry IATF16949 |
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Eco-friendly Certificate: |
RoHS |
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Delivery Time: |
The delivery time will take about 15-20 days after payment. |
Advantages
- Continuous Extrusion Forming: High-efficiency one-pass molding reduces labor and supports large-scale production.
- Small Bending Radius: Maintains insulation integrity during tight bends, suitable for dense system designs.
- Environment-Compliant PVC: Meets environmental standards and offers reliable heat resistance and aging performance.
- High Insulation Reliability: Provides strong electrical protection for high-voltage operation.
- Durable Mechanical Strength: Wear-resistant, shock-resistant, and ideal for battery module and PDU interconnections.
- One-Step Production: Conductor feeding and insulation extrusion completed simultaneously, improving consistency and lowering manufacturing cost.
